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Silica Dispersions for Capillary Underfill

Silica Dispersions for Capillary Underfill

Advanced chip scale packaging formats have created demanding requirements for capillary underfill materials. Higher CTE materials with exceptional rheological properties are required to meet industry standards. A key to achieving these performance levels is the dispersion quality and uniformity of the underfill material. Five Star delivers a new level of performance to the underfill formulator through its silica dispersions. Five Star works with formulators to create and stabilize highly loaded silica dispersions that are extremely uniform in particle size. This is illustrated below with before and after micrographs of a silica dispersion in a custom resin.

Capillary Underfill Silica in Resin

Highly aggregated clusters of silica in the as-received material limit its use in demanding underfill applications, yielding high viscosities and inconsistent CTE. Five Star creates dispersions with lower viscosities at higher silica loadings, enabling a new standard in underfill reliability and performance.

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